Flow wrappers are used for packaging products such as candy, snacks, and other small items conveniently and efficiently. However, like other machines, they can experience issues that may hinder their performance. This article will discuss some typical flow wrapper problems and how to troubleshoot them.

Wrapping Material Breakage

One of the most common issues with flow wrappers is wrapping material breakage. This can occur for reasons like improper tension, faulty sealing, or even a dirty or worn-out knife. To troubleshoot this problem, follow these steps:

• Check the tension of the wrapping material. Adjust it if necessary.
• Clean or replace the blade if it’s worn out or dirty.
• Ensure that the sealing temperature is set correctly.

Wrapping Material Slippage

Another issue that can occur with flow wrappers is wrapping material slippage. This is when the wrapping material slips or shifts during the packaging process. The following steps can help troubleshoot this problem:

• Check the alignment of the product on the conveyor.
• Make sure that the product is appropriately centered on the conveyor.
• Check the tension of the wrapping material. Adjust it if necessary.
• Increase the heat sealing temperature.

Wrapping Material Wrinkling

Wrapping material wrinkling is another common problem with flow wrappers. This can be due to poor tension, misalignment of the sealing jaws, or even a dirty or worn-out knife. Here’s how to troubleshoot this issue:

• Check the tension of the wrapping material. Adjust it if necessary.
• Make sure that the sealing jaws are adequately aligned.
• Clean or replace the knife if it’s dirty or worn out.

Product Jams

Product jams can occur when the flow wrapper needs to be appropriately set up or maintained. This can cause delays and decrease productivity. To troubleshoot this problem, follow these steps:

• Ensure that the product is properly centered on the conveyor.
• Make sure that the conveyor is clean and free from debris.
• Check the alignment of the guides and adjust them if necessary.
• Ensure that the cutting blade is clean and sharp.

Electrical Issues

Electrical issues such as power surges or faulty wiring can also cause problems with flow wrappers. To troubleshoot this issue, follow these steps:

• Check the power supply and make sure it’s stable.
• Inspect the wiring and connections for any damage.
• Reset the machine or replace any faulty components.

Conclusion

Flow wrappers are essential to any packaging line, but they can experience issues that can cause delays and decrease productivity.

By following the troubleshooting steps outlined in this article, you can identify and solve common flow wrapper problems.

Remember to maintain your flow wrapper regularly to ensure its optimal performance.